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Plug and play for machine extensions with IO-Link
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Aggregate data from controllers, sensors, and measuring devices
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Quick Solution

Smart Sensor Retrofit

Sensor retrofits and machine extensions have never been easier

Expand your existing machines with additional sensors or tracking solutions based on IO-Link with minimal effort - without any changes to the existing automation.

Sensor Retrofit

Integrate additional sensors into existing automation systems with minimal effort and make them immediately usable for IT applications, dashboards, or AI models, for example for predictive maintenance or OEE analysis.

Machine Extension

Integrate additional sensors and actuators into existing automation systems with minimal effort, for example for track-and-trace solutions with RFID readers or QR code scanners, or to extend machines with additional measurement technology.

Schedule a Demo

Architecture

True plug and play for IO-Link masters and devices

retavi radically simplifies IO-Link gateway integration: automatic discovery, simple configuration, and direct access to process values. All data can be provided directly to dashboards, databases, or AI models through various communication modules.

Architecture of the retavi Smart IO-Link Connector for sensor retrofit

Functions

Automatic discovery of IO-Link masters and connected devices

Simple manufacturer-independent configuration of gateway parameters and port modes

Cyclic reading and writing of process values of connected devices.

Integrated communication modules and database adapters for providing process data

Supported IO-Link Gateways

ifm - AL1350

ifm - AL1590

Sick - SIG200

Murrelektronik - Impact 67 Pro series

How It Works

1

Connect IO-Link Master

Configure the connection to one or more IO-Link masters using the integrated web interface or the intuitive retavi VS Code plugin. You only need to specify the IP address and select the manufacturer.

2

Connect Any IO-Link Devices

Connected IO-Link devices are read in automatically and made visible in the internal data model. Simply provide the appropriate IODD file for correct conversion of the raw process data.

3

Use Process Data

Provide current process values through the communication module of your choice for your applications, or store them directly via one of the many available database adapters.

4

Operation

The Smart IO-Link Connector works cyclically and state-based, similar to a traditional PLC. Cycle times of up to 20 ms are easily achievable on standard IT hardware. You can integrate the IO-Link devices into your existing PLC logic or implement your own control logic with the retavi//Framework.

Request a Quote

Choose a package and we will get back to you with a suitable offer as quickly as possible.

Hardware Package

Selected modules preinstalled on industrial-grade hardware - ready for immediate use.

from EUR 1049

Software Package

Selected modules tailored to your use case. Delivered as a Docker container or executable.

from EUR 249

Enterprise Package

All available modules on the hardware of your choice - maximum flexibility for complex applications.

on request

Select hardware system

Pilz Industrial Pi 2

Industrial-grade Linux-based mini PC with preinstalled retavi software

ASUS NUC 14 Pro

Compact mini PC with preinstalled retavi software stack on Linux

Other hardware

On request


Pilz IndustrialPI 4

Industrial-grade mini PC with preinstalled retavi software stack - certified for harsh industrial environments.

Technical Specifications

ProcessorQuad-core Cortex-A72, 1.5 GHz
Memory8 GB RAM
Storage32 GB eMMC
Operating SystemLinux
Protection RatingIP 20
Dimensions (H x W x D)96 x 45 x 110.5 mm
Interfaces
  • 2 x USB-A 3.2 Gen 1
  • 2 x RJ45 Gigabit Ethernet
  • 1 x RS485
  • 1 x Micro-USB socket
  • 1 x Micro-HDMI 2.0a (4K)
  • 2 x PiBridge
  • 1 x RP-SMA for external WLAN/BT antenna (2.4 / 5 GHz)
More information on pilz.com

Select IO-Link gateway

IFM AL1350

IO-Link Master

SICK SIG200

IO-Link Master

Murrelektronik Impact 67 Pro

IO-Link Master

No gateway

No gateway is required


IFM AL1350

Technical Specifications

IO-Link Ports4x Class A (COM1 / COM2 / COM3)
IO-Link Revision1.1
Ethernet10 / 100 Mbit/s
Protection RatingIP 65 / IP 66 / IP 67
Ambient Temperature-25 to 60 °C
View product page

Choose Your Modules

Communication

Database Adapters

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More Solutions

Cybersecurity Gateway

The secure bridge between production and modern IT

Learn more

Connectivity

Aggregate data from controllers, sensors, and measuring devices

Learn more

Universal Device Integration

Connect scales, scanners, printers, and more to a controller

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